Soda/Soft Drink Machines for Glass Bottles
Water Chilling Plant 200 / 300 Liters per hour
Chilled water is an absolute necessity for soda/soft drink making ensuring better carbonation. Our Chilling plant is ideal for cooling water from ambient/room temperature to about 4-5 degrees Celsius.
It is designed for better efficiency to save on power and temperature loss. It has a refrigeration system and cooling tank consisting of an inner tank and outer cover which are both made of SS 304. Sufficient Thamacol insulation is done between them to prevent loss of temperature thus improving the efficiency of the Chiller. Water inlet and outlet connections are conveniently provided for easy installation and piping. A temperature indicator is also provided to monitor outlet temperature. The Chiller with its tank and refrigeration system are assembled in a single unit so it is easy for packing, transportation and immediate start up at user end.
The Chiller is available in various capacities as follows:
| Output / Hour | No. of Compressors | Tons |
|---|---|---|
| 200 LPH | 1 | 2 |
| 300 LPH | 2 | 4 |
Water Chilling Plant 500 / 750 Liters per hour
Chilled water is an absolute necessity for soda/soft drink making ensuring better carbonation. Our Chilling plant is ideal for cooling water from ambient/room temperature to about 4-5 degrees Celsius.
It is designed for better efficiency to save on power and temperature loss. It has a refrigeration system and cooling tank consisting of an inner tank and outer cover which are both made of SS 304. Sufficient Thamacol insulation is done between them to prevent loss of temperature thus improving the efficiency of the Chiller. Water inlet and outlet connections are conveniently provided for easy installation and piping.
A temperature indicator is also provided to monitor outlet temperature. The Chiller with its tank and refrigeration system are assembled in a single unit so it is easy for packing, transportation and immediate start up at user end. The Chiller has a control panel mounted in the front from where the Compressors can be switched on & off, the input voltage can be monitored and the main switch turned on.
| Output / Hour | No. of Compressors | Tons |
|---|---|---|
| 500 LPH | 3 | 6 |
| 750 LPH | 4 | 8 |
Ultra Violet Water Filter
Ultra Violet Water Filter System is ideal for filtration of Bore well and Well water. It is a 3-in-1 filter system.
It has a 10 micron filter cartridge which removes all visible dust particles. The water then flows through an activated Carbon Cartridge which removes chemicals and odour. Then the water flows through the UV chamber where two UV lamps are provided. They help to eliminate bacteria, germs, pathogens etc.
The filter can process about 500 litres of water per hour. It can be connected to an overhead tank and the water will flow through it by gravity. There is no need for pumps.
It is wall mountable and easy to assemble. It requires very little maintenance and is user serviceable.
It is an ideal unit for Soda / Soft drink makers, juice processing factories, hostels, hotels, etc. and wherever
bulk drinking water is required.
Sand Water Filter
The Sand Water Filter is used for filtering out all visible dust particles from water. To a certain extent, It also removes chemicals and odour from water.
The filter is made of Fibre Reinforced Plastic (FRP) and is therefore aintenance free. The FRP material is ideally suited for water filtration tanks and is very strong and rigid. The tank requires no painting and does not rust.
Water passes through three layers of special Quartz stones and sand and a layer of Activated Carbon. A 10 micron filter cartridge is also provided at its outlet to removetiny dust particles.
A system of pipes and ball valves is provided which are attached to the main portion of the tank. The filter can be connected to an overhead tank and the water flows through the filter by gravity. About 500 litters of water can be filtered per hour.
Other than periodic backwash and a change of carbon, the filter requires very little maintenance.
It is an ideal unit for Soda /soft drink makers, juice processing factories, Hostels, Hotels etc and wherever bulk drinking water is required.
Reverse Osmosis Filter Unit
Reverse Osmosis is a technology that is used to remove a large majority of contaminants from water by pushing the water under pressure through a semipermeable membrane. The unit consists of a comprehensive set of filters like –
- Prefilter to remove dust
- Carbon filter to remove chemicals and other off smells
- Ultra violet lamps to kill harmful bacteria and viruses
- Reverse Osmosis filter unit to remove contaminants
- Ozonator (Optional)
- Other filters can be added depending on the inlet water quality.
The whole unit is mounted on a skid so it is easy to transport and can be quickly installed. Each filter unit is connected to the next in line with necessary pipes and fittings. Pumps are also provided.
The different filter stages are selected depending on the quantity of water available and so a Water Test Report is essential. Based on the report, the system can be tailored to get best results.
The unit is easy to install and requires minimum maintenance. It is made for reliable performance.
Carbonator – Small
This Carbonator is ideal for small scale soda/soft drink companies. It is of simple construction, hence maintenance and cleaning are very easy. Due to its special internal construction, quality of soda is high & better gas volumes can be achieved.
CO2 gas is fed into the carbonator through a Pressure Regulating Valve from the bottom. A highly efficient three piston pump feeds the carbonator with water. The pump has high quality durable seals that ensures very low maintenance of the pump. Water is fed by the pump to the carbonator from the top. Inside, there is a shower & a series of SS Plates mounted one on top of the other. The water is showered inside the carbonator and trickles down the plates. This ensures thorough saturation. The whole assembly is mounted on a SS stand. An Automatic Liquid Level Controller is also fitted to switch the motor on or off according to the level of water inside the tank.
The Pump and motor are fitted below the tank and covered on three sides to protect them from getting wet.
The size of the carbonator is 5” diameter x 2.5 ft height and output capacity is about 450 LPH.
Carbonator – Medium
This Carbonator is ideal for small scale soda/soft drink companies. It is of simple construction, hence maintenance and cleaning are very easy. Due to its special internal construction, quality of soda is high & better gas volumes can be achieved.
Co2 gas is fed into the carbonator through a Pressure Regulating Valve from the bottom. A highly efficient three piston SS pump feeds the carbonator with water. The pump has high quality durable seals that ensures very low maintenance of the pump. Water is fed by the pump to the carbonator from the top. Inside, there is a shower & a series of SS Plates mounted one on top of the other. The water is showered inside the carbonator and trickles down the plates. This ensures thorough saturation. The whole assembly is mounted on a SS stand. The carbonator is pre-insulated to preserve water temperature. An Automatic Liquid Level Controller is also fitted to switch the motor on or off according to the level of water inside the tank.
The Pump and motor are fitted below the tank and covered on three sides to protect them from getting wet.
The size of the carbonator is 8” diameter x 3.5 ft height and output capacity is about 650 LPH. It can be altered for premix carbonation also.
Carbonator – Large
This Carbonator is ideal for small scale soda/soft drink companies. It is of simple construction, hence maintenance and cleaning are very easy. Due to its special internal construction, quality of soda is high & better gas volumes can be achieved.
Co2 gas is fed into the carbonator through a Pressure Regulating Valve from the bottom. A highly efficient three piston SS pump feeds the carbonator with water. The pump has high quality durable seals that ensures very low maintenance of the pump. Water is fed by the pump to the carbonator from the top. Inside, there is a shower & a series of SS Plates mounted one on top of the other. The water is showered inside the carbonator and trickles down the plates. This ensures thorough saturation. The whole assembly is mounted on a SS stand. The carbonator is preinsulated to preserve water temperature. An Automatic Liquid Level Controller is also fitted to switch the motor on or off according to the level of water inside the tank.
The Pump and motor are fitted below the tank and covered on three sides to protect them from getting wet.
The size of the carbonator is 12” diameter x 5.0 ft height and output capacity is about 750 LPH. It can be altered for premix carbonation also.
Brushing Unit with FRP / SS Cover – for Glass Bottles
- The Brushing unit is used for cleaning glass bottles.
- It is assembled on a stainless steel base plate with a Fiber Reinforced Plastic (FRP) SS cover. This cover protects a 1/2 HP I Phase 230 V 50 Hz motor. The motor is connected to two stainless steel shafts with pullies and V-belt.
- This unit must be mounted on the center of a cement / stainless steel/plastic tank of height 2.5 –3 feet. The size of the tank depends on the space availability and the number of bottles to be washed. The brushing unit thus mounted has two brushes extending on one side and two brushes on the other. Therefore two people standing on opposite sides of the tank can at once clean 4 bottles.
- Once the bottles are brought back from the market, they are soaked in another tank containing water with soap solution. This ensures that all dirt particles are loosened. The bottles are now ready to be brushed.
- There are two types of brushes mounted on the unit. One long brush cleans the inside of the bottles and at the same time another brush cleans the mouth of the bottle where there is generally rust formation due to crown corks. Two persons can wash approximately 8-12 bottles per minute. This depends on the dexterity of the workers and dirtiness of the bottles.
- After the brushing the bottles can be rinsed with plain water with the help of Rinser.
- The Maintenance of the machine consists of greasing, V belt tightening whenever required and general cleaning.
Rinser with 24 Cups – for Glass Bottles
This unit is meant for rinsing 24 glass bottles at a time. It can be fitted on top of a cement/plastic or SS Tank. It has 24 nozzles fitted on SS pipes and connected to a central pipe with ball valve which is connected to a water source like overhead tank or pump. All contact parts are SS 304.
24 Bottles are kept upside down in the rubber cups. When the ball valve is opened, water jets into the bottles and rinses them. The rinse water falls back into the tank below and can be drained or recycled as required. About 48 bottles can be washed in a minute depending on the speed of the operators.
The unit requires very little maintenance. Generally the rinser is meant for 200 ml/ 250 ml /300 ml soda / soft drink bottles. But it can be altered to clean bottles of other shapes and sizes.
Rinser with 12 / 24 Cups with Pump & Tray – for Glass Bottles
- The Motorized Rinser is ideal for high-speed jet rinsing of PET / Glass bottles.
- The pump must be used in case overhead tank is not available.
- The Rinser is mounted on a portable SS table with a water collection tray.
- Water connection is made to the inlet of the pump.
- The outlet of the pump is connected to the three way ball valve of the Rinser.
- The bottles are kept upside down in the rubber cups.
- Ball valve is opened and the bottles are rinsed.
- The rinsing water falls back into the collection tray and can be reused after filtration or drained.
- Once the rinsing is over, the three way ball valve can be closed to load the
next lot. - Mean while the pump is on and the pumped water is recycled back through the third port of the ball valve.
- About 24 / 48 bottles can be washed per minute depending on the speed of the operator.
Semi Automatic Washing Machine with Brushing Unit & Rinser – for Glass Bottles
- This is a compact washing machine for glass bottles.
- It consists of a Brushing unit mounted on one side of the machine. The unit has four brushes. An extra set of mouth cleaning brushes are also provided.
- Two persons can stand and wash two bottles each on either side of the Machine.
- After Brushing bottles are kept upside down on the adjoining rinser trays. These trays can hold 24 bottles each.
- Once the tray is full, it is manually pushed and it goes to the next position where the bottles are rinsed with high speed jets of water. For this a 1/2 HP I ph pump is provided. Two rinsers with two tanks and two pumps are provided.
- The machine can hold 7 trays in a row. The bottles are rinsed twice as they are pushed along the line.
- The rinsed water falls back into the tanks at the bottom and is recycled. The tanks can hold about 100 liters of water. They are provided with water inlet & outlet ball valves.
Semi Automatic Four Stage Washing Machine – for Glass Bottles (Rinsing Type)
Automatic Bottle Washing machine has been designed and developed for washing 200ml/250ml/300ml soda/soft drink glass bottles. It can be altered / modified to wash bottles of other shapes and sizes also. The speed of the machine is 36 bottles per minute. An ideal compartmentalised machine, it has various wash stages. The machine is constructed of stainless steel, is robust and can withstand the rigours of continuous use. The unique design enables easy usage and maintenance.
A number of ABS (SS is optional) trays are provided. The trays are light weight and designed such that bottles need not be kept one by one. The Trays are directly overturned on to plastic crates containing the bottles. The bottles seat on the rubber cups on the trays. This filled tray is then kept at the inlet port of the machine. A pneumatic system pushes the trays into the machine at set time intervals.
The machine has four high speed jet washing stages. In each stage, the bottles are washed twice. Each stage has its own SS tank and 2 Hp III ph monoblock pump. The water is pumped into the two rinsers of each stage. The bottles are washed by two water jets – one from the bottom which washes inside and one from the top which washes from the outside. The rinsed water falls back into the tank at the bottom through a SS mesh provided on each tank where it is filtered. This mesh can be periodically removed and cleaned. The water in the tank can also be drained and refilled periodically. The first stage can be a caustic soda wash, the second stage a hot water wash and the third and fourth stages – plain water.
After washing the trays are ejected at the end of the machine from where they can be taken off and reloaded back into plastic crates by overturning them. A control panel is provided for switching on the machine, its pneumatic system and each of the four wash pumps. Each section of the machine is provided with acrylic windows where the washing can be seen.
The machine has the following advantages :
- The unique design of the machine enables easy dismantling, transportation and installation.
- Easy to use and maintain
- Two persons are enough for operating the machine.
- Even the dirtiest bottles come out sparkling clean.
- Bottles are washed on the inside as well as outside.
- The panels of the machine can be easily removed for inside cleaning or maintenance purpose
Technical Specifications :
- Dimensions: 5500mm length x 1310mm breadth x 1625mm height
- Total Horse Power: 8.5 HP Number of Trays: 24 nos.
Motorized Liquid Stirrer
- The Stirrer is basically a mixer with a fan blade at the bottom.
- It is used for stirring /mixing liquids like juices, syrups, curd etc.
- It is also most useful in the food, rubber, chemical and other industries where a homogeneous mix of the liquid is critical to product quality.
- The Stirrer consists of a high-speed motor mounted on a bell housing from where four stainless steel rods extend down and support a frame of stainless steel plates with holes.
- The motor shaft is connected to the fan blade at the bottom with a central stainless steel shaft.
- The stirrer is hung inside the container holding the liquid with the help of a wire rope and winch provided. The bottom of the stirrer is kept about six inches above the bottom of the container.
- When the motor is switched on, the central shaft turns and rotates the blade.
- The blade pushes the liquid through the holes in the stainless steel frame and thus the liquid is broken up into bits and mixes well.
- The stirrer is used for 10 – 30 minutes as required.
- The size of the stirrer may vary according to the quantity of liquid to be mixed at a time.
- The stirrer has an advantage over the conventional mixers in that the liquid is mixed by breaking it up rather than making it revolve in the container.
- This Stirrer with a ½ Hp I Ph motor can mix about 100 liters of liquid at a time.
- If the liquid is too viscous or foaming type, the Stirrer can be specially made to suit the liquid quantity & application required.
Motorised Volumetric Liquid Filling Machine
The Volumetric Liquid Dosing Machine is ideal for filling nonviscous liquids in accurate preset quantities. The quantity per fill can be adjusted. It is meant for liquids without particulate matter.
The machine consists of a motor and gear box and has one or two pumps attached as required. Each pump has two hoses connected to it – one is for liquid suction and the other is for liquid delivery into the filling medium.
The suction hose can be connected or dipped into the container holding the liquid to be filled. Liquids can be filled in glass bottles, PET bottles, Tins, Cans or pouches as required. The number of bottles that can be filled depends on the volume of output per fill, density of the liquid & mouth diameter of the container being filled.
It is an easy machine to use and requires little maintenance limited to the change in washers in the pump and oil for the gear box.
The machine is available with the following options:
| Fill Range | Output / Minute | Motor HP |
|---|---|---|
| 5 ml – 50 ml | 56 BPM | ½ HP |
| 20 ml – 100 ml | 56 BPM | ½ HP |
| 50 ml – 300 ml | 28 BPM | ½ HP |
| 100 ml – 500 ml | 14 BPM | 1 HP |
Note – Output/minute mentioned above is the maximum that can be achieved. It will change according to density of liquid, size of mouth diameter of the container being filled etc.
The main advantages of the machine are:
- The machine is sturdily built of SS 304 and all contact parts are also SS 304.
- It can fill hot liquids (up to 80 degrees Celsius) also.
- For this the inlet and outlet hoses provided are Silicon Braided.
- Bottle Tables to hold the bottles while filling can be provided.
- Accurate fill quantities
- Fast filling
- No spillage & wastage
- Liquid fills untouched by hand.
- The pumps can be easily dismantled for cleaning after use.
Soda / Soft Drink Machine – for Glass Bottles Manually Operated
The Machine is a one man Factory for making Soda and Soft drinks. Approximately 4000 bottles can be made in shift of 8 hours. It consists of the following main components:
- Pump : It is a three piston pump with a capacity to pump approx. 450 liters per minute. A motor of ½ Hp is provided for the pump. The pumped water is fed into the Carbonator through a series of non-return valves. The fixed pumping speed ensures that the proper quantity of water is fed to the Carbonator and in turn the carbonating ratio between water and Co2 is maintained.
- Pressure Regulating Valve : The PRV ensures that a fixed pressure of Co2 is fed into the Carbonator. In effect it is the heart of the machine and its maintenance and normal functioning is vital to the machine and quality of drink. The PRV can be adjusted for various pressures according to the soda/soft drink being made.
- Carbonator : The Carbonator tank is made of stainless steel and houses a shower and series of SS plates. Gas and water are mixed in the tank. The shower and special SS plates inside ensure that the water passing through it is saturated thoroughly thereby ensuring optimum carbonation.
- Filling head : First a crown cork is fixed inside the head. Then a bottle is kept on the bottle table. On lifting of a lever, soda flows into the bottle through a filling valve. To eliminate the air inside the bottle, a snifting valve is provided. Thus when the bottle is being filled, the air is eliminated through the snift valve. Due to this, some amount of soda also flows out through the snift valve. This is unavoidable. When the bottle is full, the lever is released and the foot pedal pressed for capping the bottle. The bottle is then removed and the next crown cork and bottle are kept and the whole process is repeated.
- Stand : This is the main pillar of the machine. The Carbonator, pump, filling head and motor are all fitted onto it. The stand is made of Cast Iron thus ensuring a long life.
- Motor : The motor is 1/2 HP either single phase or thee phase. This is a 1440- RPM motor. This RPM ensures that a fixed quantity of water is pumped into the Carbonator ensuring optimum carbonation.
- To make Soft drinks : The syrup concentrate is previously filled into the bottle. The bottle is then kept on the machine and soda filled. The force with which the soda flows into the bottle (since soda is flowing from a higher pressure inside the carbonator to the atmospheric pressure of the bottle) ensures that the previously filled syrup mixes with the soda and the soft drink is ready. This method of making soft drink is called Post mix system.
- Accessories supplied with the machine: A detailed catalog of the machine: An exploded view of each section of the machine helps in the maintenance and spares parts ordering. A separate section is devoted to the fault finding procedure for each section of the machine wherein are explained the various reasons of a complaint and the methods to tackle such problems.
- A complete spanner set along with special spanners, tools and oil can are provided.
- An extra set of washers is provided with the machine.
Soda / Soft Drink Machine – for Glass Bottles -Pneumatically Operated
The Machine is a one man Factory for making Soda and Soft drinks. Since this machine is pneumatically operated, it is easy to use and convenient. It requires an air compressor of 1.5 Hp. Approximately 4000 bottles can be made a in shift of 8 hours. It consists of the following main components
- Pump : It is a three piston pump with a capacity to pump approx. 450 liters per minute. A motor of ½ Hp is provided for the pump. The pumped water is fed into the Carbonator through a series of non-return valves. The fixed pumping speed ensures that the proper quantity of water is fed to the Carbonator and in turn the carbonating ratio between water and Co2 is maintained.
- Pressure Regulating Valve : The PRV ensures that a fixed pressure of Co2 is fed into the Carbonator. In effect it is the heart of the machine and its maintenance and normal functioning is vital to the machine and quality of drink. The PRV can be adjusted for various pressures according to the soda/soft drink being made.
- Carbonator : The Carbonator tank is made of stainless steel and houses a shower and series of SS plates. Gas and water are mixed in the tank. The shower and special SS plates inside ensure that the water passing through it is saturated thoroughly thereby ensuring optimum carbonation.
- Filling head : A Pneumatic cylinder is fitted for the filling and crowning operation. First a crown cork is fixed inside the head. Then a bottle is kept on the bottle table. The Filling lever is pressed & soda flows into the bottle through a filling valve. To eliminate the air inside the bottle, a snifting valve is provided. Thus when the bottle is being filled, the air is eliminated through the snift valve. Due to this, some amount of soda also flows out through the snift valve. This is unavoidable. When the bottle is full, the filling lever is released and the crown corking lever is pressed which operates another pneumatic cylinder. The bottle is then removed and the next crown cork and bottle are kept and the whole process is repeated.
- Stand : This is the main pillar of the machine. The Carbonator, pump, filling head and motor are all fitted onto it. The stand is made of Cast Iron thus ensuring a long life.
- Motor : The motor is 1/2 HP either single phase or thee phase. This is a 1440- RPM motor. This RPM ensures that a fixed quantity of water is pumped into the Carbonator ensuring optimum carbonation.
- To make Soft drinks : The syrup concentrate is previously filled into the bottle. The bottle is then kept on the machine and soda filled. The force with which the soda flows into the bottle (since soda is flowing from a higher pressure inside the carbonator to the atmospheric pressure of the bottle) ensures that the previously filled syrup mixes with the soda and the soft drink is ready. This method of making soft drink is called Post mix system.
- Accessories supplied with the machine : A detailed catalog of the machine: An exploded view of each section of the machine helps in the maintenance and spares parts ordering. A separate section is devoted to the fault finding procedure for each section of the machine wherein are explained the various reasons of a complaint and the methods to tackle such problems.
- A complete spanner set along with special spanners, tools and oil can are provided.
- An extra set of washers is provided with the machine.
Soda / Soft Drink Additional Filler – for Glass Bottles – Manually Operated
- This is an additional filler required for filling Soda/soft Drinks in glass bottles.
- It must be connected to an existing Carbonator with the help of a connecting hose provided with the machine.
- This unit consists of a M.S. Stand on which are mounted the Filling Head and the Capping arrangement with the foot.
- First a crown cork is fixed inside the head. Then a bottle is kept on the bottle table. On lifting of a lever, soda flows into the bottle through a filling valve. To eliminate the air inside the bottle, a shifting valve is provided. Thus when the bottle is being filled, the air is eliminated through the shift valve. Due to this, some amount of soda also flows out through the shift valve. This is navoidable. When the bottle is full, the lever is released and the foot pedal pressed for capping the bottle. The bottle is then removed and the next crown cork and bottle are kept and the whole process is repeated.
- By using this machine in conjunction with the main filler, the production is doubled.
- The Filling Head and the foot assembly are the same as in the main machine and therefore maintenance and operating procedures are also the same.
- This machine can be supplied pneumatically operated also.
Soda / Soft Drink Additional Filler – for Glass Bottles – with Gear Box
This machine is used for soda/soft drink filling and crown capping of glass bottles. It can be used for filling 200 ml, 250 ml & 300 ml size glass bottles.It is only a filler / Capper and so needs to be connected to a Carbonator. Soda flows from the Carbonator to the machine. A pipe is provided for connecting the Carbonator and the machine.
The machine is semi automatic and so once a crown cork and bottle have been placed manually, the filling & crown capping take place automatically. The fill quantity can be slightly adjusted with the help of the inlet line ball valve and the snift valve. It is easy to use and the operator has to be able to coordinate the crown and bottle placing with the speed of the machine to ensure a smooth production.
The machine works on a 1 Hp I ph motor and suitable gear box. The output is about 400 bottles / hour. The speed of the machine is fixed and cannot be reduced or increased. It is built on a rigid Cast Iron stand and all its parts are made for rugged use. The maintenance is limited to regular oiling, change in gear box oil once in three months and change of washers, V Belt and springs as and when they wear out. Other than the above, it requires very less maintenance.
The main advantage of this machine is it is minimally laborious and so ideal for ladies, unskilled workers etc.
Soda / Soft Drink Filler – for Glass Bottles -PLC Controlled
This machine is used for soda/soft drink filling and crown capping of glass bottles. It can be used for filling 200 ml, 250 ml & 300 ml size glass bottles. It is only a filler / capper and so needs to be connected to a Carbonator. Soda flows from the Carbonator to the machine. A pipe is provided for connecting the Carbonator and the machine. The machine is semi automatic and so once a crown cork and bottle have been placed manually, the filling & crown capping take place automatically when a switch is pressed. The fill quantity can be slightly adjusted with the help of the inlet line ball valve and the snift valve. It is easy to use – the worker places a crown cap and a bottle on the bottle table
and presses a switch. The machine fills and crowns the bottle automatically. The filled bottle is removed and the cycle is repeated. The filling and crowning times can be adjusted with the help of the PLC (Computer Controlled).
The machine is pneumatically operated and so requires a 1.5 Hp Air compressor. The output is about 400 bottles / minute. It is built on a rigid stand and all its parts are made for rugged use.
The maintenance is limited to regular oiling, change of washers, V Belt and springs as and when they wear out. Other than the above, it requires very less maintenance. The main advantage of this machine is it is minimally laborious and so ideal for ladies, un skilled workers etc.
Soda / Soft Drink Filler – Semi Automatic Rotary – for Glass bottles (Counter Pressure Filler)
This machine can fill glass bottles of size 200 ml, 250 ml & 300 ml. It can fill about 30 bottles per minute. It is provided with a control panel. The speed of rotation can be adjusted.
The machine is a semi automatic premix counter pressure filler and is easy to use. The operator keeps one bottle at a time on the bottle tables as the tank rotates. Filling takes place automatically and the bottles are taken off after filling. It requires a premix carbonator which is also supplied by us.
The machine is powered by a 1 HP III ph motor and suitable gear box and has the following features
- A ‘No Bottle No Fill’ lever ensures that the valve opens only when a bottle is placed and avoids un necessary soda loss.
- The filling valve is closed automatically when the filling is over.
A snift valve is provided to release excess gas before the bottles aretaken off to avoid foaming. - An automatic air release valve is provided to vent air from the filling tank.
- A pressure gage is provided to monitor tank pressure at all times.
- A pressure safety release valve is provided on the tank.
- The machine is made of SS 304 grade material.
Soda / Soft Drink Filler – Semi Automatic Rotary – for Glass Bottles ( Direct Filler )
Semi Automatic Rotary Soda/Soft Drink Machine for Glass bottles is unique and designed for the small scale soda/soft drink manufacturer. The machine is basically simple and easy to use and does not require any skilled labor.
As it’s name suggests, it rotates automatically at a fixed speed The machine is powered by a 1 Hp motor and is supplied with a 3 Hp III ph air compressor (optional) and a suitable Carbonator. Three persons are needed to operate the machine. As the machine rotates, 4 or 5 heads fitted on its periphery turn at fixed speed. The first person has the job of inserting the crowns and the next person keeps the bottles. Filling and crown capping take place automatically. A protective SS guard has been provided in the area where the bottles are filled and crowned to avoid injury in case of bottle breakage. The third person removes the filled and capped bottles. All parameters such as crown capping pressure, gasket rubber pressure, soda pressure, soda inlet quantity, air compressor pressure etc can be accurately controlled and monitored.
The filling and capping takes place pneumatically. It’s simple construction and functioning needs very little maintenance. The average production of the machine is about 20 bottles per minute for a 5 head machine and 16 bottles per minute for a 4 head machine. All three sizes of glass bottles – 200 ml / 250 ml / 300 ml can be filled on the machine.
The salient features of the machine are:
- Easy to use with very little maintenance.
- Maintenance is limited to change of washers and springs. These are same as in ordinary soda/soft drink machines and easily available.
- All pneumatic equipment used are of the best quality.
- The machine is very sturdy and it is fabricated out of stainless steel 304 grade.
- The motor and gear box used are of the best quality.
- A stainless steel guard has been provided on the filling/capping side to avoid bottle breakage injury.
- The machine is compact and can be installed in a comparatively small space.
- All spares of the machine are readily available.
- The simple construction of the machine ensures that it is user serviceable thus reducing down time.
- The pneumatic section of the machine is easily accessible.So minor adjustments and servicing can be done quickly.
- The machine has been designed such that all the pneumatic parts of the machine are completely protected from getting wet during normal usage thus increasing the life of the components.
- Air & soda connection points are provided at easily accessible points.
- The carbonator supplied with the machine is fitted with an automatic water level controller to switch on and off the pump according to the water level in it and therefore does not require constant monitoring.
- The bottle table level can be easily adjusted according to the size and height of bottles.
Hand Operated Batch Coding Machine – Manual
The Hand Operated Batch Coder is a handy machine for printing batch umber, MRP, date of mfg etc as required. It can print three or four lines. The unit is available for printing on various surfaces like plastic, metal, wood, paper, ceramic and glass – onbottles, lids, caps, jars, labels, laminated cartons, tins, cups etc. It can print on flat and curved surfaces. For each application a model is available.
A complete set of alphabets, numbers and symbols are provided. These are available in sizes from 2 mm to 10 mm depending on whether they are metallic or rubber. A bottle of special fast drying ink is supplied with the coder.
The machine is also supplied with a wooden base for printing on soda/soft drink glass bottles. It is also available pneumatically operated. The machine can be fitted on automatic Form Fill Seal Packing machines for printing on pouches as they are formed, filled and packed.
Gas Volume Tester – for Glass & PET Bottles
- This is an easy to use unit for determining the ‘Gas Volumes’ of a soda /soft drink.
- ‘Gas volume’ is a unit determined by the pressure inside a bottle and the temperature of the liquid.
- The Gas Volume Tester is basically a quality-checking unit.
- One or two bottles are taken out from the production line at regular intervals.
- The Tester is first clamped on the bottle to be checked.
- Then the bottle is punctured with the spindle by rotating the knob and the pressure noted on the pressure gauge.
- The Tester is then removed, bottle opened and the temperature of liquid checked.
- Both values are noted and the ‘gas volumes’ found by referring chart provided.
- Soda and various soft drinks have varying ‘gas volumes’ and the values have to be adhered to get the best quality.
- The Tester is available for both glass & PET bottles.
- It is made of SS 304
Single Head Goli Bottle Filler – Manual
MGI Goli Bottle Filler is a simple easy to use machine. This is a single head filler.
It is connected to a Carbonator with the help of a hose provided. One Goli bottle is kept between the filling head and bottle table by pressing the long lever. It is held there by a spring. The filling head is turned up side down and the filling lever is pressed, Once the bottle is filled, the bottle is taken off by pressing the long lever again.
The machine requires very little maintenance restricted to change of head washer and O rings inside the filling head. This can done by user.
About 6-8 bottles can be filled per minute depending on the speed of the operator. A shift valve is provided to release excess pressure to reduce bottle breakage. A half round cover is provided to avoid injury to operator due bottle breakage during filling.
The stand of the machine is of MS (powder coated) and all the contact parts of the machine are SS 304.
The machine is available in two types
- Four head – output is 12 BPM
- Nine head – output is 27 BPM
Semi Automatic Rotary Glass / PET Goli
(CODD) Bottle Soda / Soft Drink Filling Machine
This is a unique one of its kind semi automatic rotary filler machine for CODD bottles. The speciality of the machine is its rotary motion which fills the bottle and automatically locks the ball immediately after filling is over.
It is a sturdily built machine and fabricated fully of SS 304. The machine has a rotating plate on which nine filling heads are fitted. Two people are required – one for keeping the bottle on the bottle table when the head is in upright position and one for removing the filled bottle after one revolution. The bottle clamping and filling are pneumatically done and so an air compressor of 3 HP is required. A control panel is provided with a RPM control so that the rotation can be slowed down or speeded up as required. An emergency switch is provided for immediate stopping of the rotary plate.
Each filling head is housed in a stainless steel cover. The front & side covers of the machine are also designed so that it is easy to keep and take off the bottles from the rotating plate.
Both these provisions also ensure that the operators are not injured if a bottle breaks. In case a bottle does break during filling, the machine can be stopped for a few seconds and the head can be cleaned. The machine can be resumed quickly. Each filling head is provided with a seperate air valve which can be shut off in case the head requires some maintenance. In the meanwhile the machine can continue to be used. A connection is provided behind the machine to connect it to the carbonator. An FRL is also provided for setting the correct air pressure. The machine has a 1 HP III ph motor and suitable gear box.
Three Bottle Goli Soda
(CODD) Bottle Machine Manual / Motorised
The Three Bottle Goli Soda Machine can Carbonate three bottles at a time. It is a very robust table top manually operated machine. The machine is made out of Cast Iron to last many years. The machine is supplied with a pressure guage, CO2 Regulator, CO2 control valve and a copper pipe to connect it with a CO2 gas cylinder. The unique design and method of use ensures a very strong soda.
The front door of the machine is opened and three filled bottles are placed on the three bottle tables provided. The bottle tables are locked from beneath. The door is closed. The CO2 valve is opened and the handle on the right side is turned several times. As the chamber rotates, CO2 mixes with the drink. The more it is rotated, the more the CO2 mixes with the liquid and stronger the soda. The door is then re-opened and the bottles are taken off.
The machine can also be supplied with a 1/2 HP I ph motor and suitable gear box to rotate it automatically. A control panel with a timer is provided for setting the rotation time.
About 3-6 bottles can be carbonated per minute depending on the speed of the operator. Soda and soft drinks can both be made.
